Hunan Benji Environmental Energy Technology Co., Ltd.  

Product Name: Tire Pyrolysis Plant Rubber Recycling Machine Model NO.: BJ5L-50 Usage: Industrial, Vehicle, Power Station Burning Style: Chamber Combustion Boiler Manufacturing Level: A Pressure: Pressure Drum Placement: Horizontal Boiler Water Circulation: Natural Circulation Media: Organic Heat Transfer Material Structure: Fire Tube Installation: Bulk Boiler Fuel: Gas-Fired Function: Oil Boiler Product Name: Tire Pyrolysis Plant Rubber Recycling Machine Material: Boiler Steel or Stainless Steel Feeding Material: Waste Plastic or Rubber Capacity: 20-50tpd Labour Needed: 1-2 Workers Water Needed: 2-4t/Year Circularly Use Feeding Style: Auto Continuous Feeding Discharge Style: Auto Continuous Discharge Operation: 30days/Round Electricity Comsumption: 40kw/H Fuel Comsumption: System Self-Supply with Recycled Gas Reactor Size: 26*1.6m Main Reactor Trademark: Benji Transport Package: in Bulk Specification: 26*1.6m main reactor Origin: China HS Code: 8477800000 Product Description Fully Automatic Continuous Waste Tire Pyrolysis Plant Scrap Rubber Recycling Machine 50TPDApplication:Waste Tire/plastic to oil Advantages:full auto,continuous production,save labour and energy,environmental Model#: BJ &1.6m*13m*2 reactors Capacity:50TPD Process Route for Different Feeding MaterialsWaste TyreWaste Tyre Cutting in Pieces---ContinuousFeeding---Reactor Double Heating Pyrolysis---Heat Evaporation (with chemical)---Continuous Pyrolysis(with catalytic)---Continuous Heat Transfer---Crude Oil Finished Product---Non-condensed Gas Treatment---Smog Flue Purity.Waste Plastic Waste Plastic Pre-treatment---Continusous Feeding---Reactor Double Heating Pyrolysis---Heat Evaporation (with chemical)---Continuous Pyrolysis(with catalytic)---Continuous Heat Transfer---Crude Oil Finished Product---Non-condensed Gas Treatment---Smog Flue Purity.Oily Sludge/SandContinuous Feeding---Reactor Double Heating Pyrolysis---Heat Evaporation (with chemical)---Continuous Pyrolysis(with catalytic)---Continuous Heat Transfer---Crude Oil Finished Product---Non-condensed Gas Treatment---Smog Flue Purity.Unique Technology Advantage1,AdvancedEnergy SavingTechnology ofCycle HeatingInternal and ExternalThe basis of energy saving technology lies in:the fuel is directly heated in the "internal reactor",which can transfers heat energy equally to the reactor all around in 360 degree.The heatingefficiency is two or three times more than the way of heatingat the bottom of the reactor only.Meanwhile, the material is distributed on the surface of the "internal reactor in 360 degrees", with largearea ofheat absorption, and the heat energy is fully absorbed in the "internal reactor ".At the same time, the heat energy of the "internal reactor" is circulated toheating stove of"external reactor" and heat to reactor.The heat energy is transmitted to the "material preheater" again after secondary utilization and then preheat materials.Thrice use like this, especially bothheat absorption andheat release evenly all aroundof internal reactor, heat utilization increases 3-4 times.2, Advanced Continuous Operation TechnologyContinuous production must be completed jointly in three basic links, namely uninterrupted feeding, continuous slag discharge and uninterrupted oil and gas discharge.In particular, continuous feeding and continuous slag discharge are two key technologies, which are the core technologies related to the real uninterrupted production.Because feeding can not be continuous if slag could not be discharged in time.Then it can not realized continuous running if without continuous slag discharge.The key technology lies in our design of "automatic gas seal feeding, slag discharge method" which belongs to our company's proprietary and patented technology.Thus,in high temperature condition,feeding material can be push into reactor,then slag discharge out of reactor,meanwhile hydrocarbonecan continuously fractionateout of the reactor to achievecompletely continuous production of feeding,slagdischarge,oil producing in one production line,greatly improving the production efficiency and environmental protection effect.3,Advanced Automatic DecokingRemoval TechnologyAt present, the biggest problemfor continuous production of rotary reactor is that thick coke will be formed continuously when feeding materials are affected by high temperature in the reactor,which not only makes the reaction unable to proceed, but also damages the equipment quickly.The company invented a series of automatic decokingdevices, such as"Plate decoking method";"Shovelingpushingdecokingmethod";"Friction decoking method", etc,which can constantly remove the coke in the reactorto ensure the continuous reaction and greatly extend the life of the equipment, completely solve the problem of materials (especially plastic and liquid raw materials) in the running of reactor.4. Advanced Catalytic Cracking TechnologyinLow TemperatureGenerally, small and medium-sized enterprises adopt simple heating pyrolysis method for oil refining, and many recombinant fractions higher than the molecular weight of diesel 220 which will fail to be pyrolyzed and cannot be converted into qualified fuel oil.Ourcompany adopts "Precious Oil" series of conversion agents to depolymerize macromolecules and harmful substances in reactor.At the same time, deep cracking agent was used in the special fixed bed catalytic tower to further crack macromolecules and maximaly improve the oil recycling rate.Moreover, the end oil hasbetter qualitywithless colloid and asphaltene.Due to the effect of catalyst, the temperature of pyrolysis is reduced, there is no coking in the equipment, so the quality of carbon blackalsogood.5. Advanced Sulfer Removal TechnologyIn the tire reaction,with new sulphur-fixative added into the reactor, sulfide of feeding material will solidify throughcomplexationand gasified sulfidewill be absorbed,thereby to preventsulfide emission into theendoiland around air.6. Advanced Control Technologyof Electronic DeviceIn order to ensure the accurate and smoothproduction operation , the relevant devicekey partsare installed digital instruments which willcentralized manageof alldata,thus willhighly improve the controllabilityof operationandtimelyproblems processing .Environmental Protection and SafetyEnvironmental ProtectionA, For dust, advanced treatment of pulse dust removal or water membrane technology can be used even heating by coals.B, For non-condensable gas (mainly c1-c4), first of all, adsorption and then recycle after chemical reactionby using of chemical raw materials,then to heat reactor,which is very clean just like burningliquefiedgas.C, For theemission of smog by burning ofcombustible non-condensable gas,On the one hand, the smoke purifier is set up and advanced air floatation and water film technology is adopted to wash the smoke.At the same time, a strong adsorption tower is set up and a highly effective desorption and absorption purifier is added in the tower.The agent has strong adsorption capacity, fast adsorption speed,and desorption speed, easy regeneration. All kinds of pollutants and solid particles in the smokewill be removed. Gas such asH2S, CL2, CO, CO2, SO2, SO3, NOX, CS2, NH3, oil and other organic compounds controlled in a reasonable extents,which can meet the standard of boiler smog emission. D, For residue.Waste tire residue is carbon black, which can be sold as industrial carbon black raw materials, and can also be directly processed into high value of high-quality industrial carbon blackto create higher benefits.Waste plastics/waste oil residue can also be processed ordinary carbon blackwhich can also be used as fuel for production.The residue of crude oil can be used as asphalt and other industrial and civil materials.2,Safety The main part in production process - pyrolysis system runningin closed, that is to run in a completely sealed equipment,which will be very safe.The heating method can adopt electromagnetic heating, which can achieve to pyrolysis without flameheating;The non-condensed gas recycled can transfer into heating system itself to support the continuous production.If there is a problem in the system, turn off the heater, the heating source can be cut off instantly to ensure the safety of the system.Double insurance securitydevice and alarm device are installed on the each key parts.